Estudo de caso: implantação da filosofia Lean em um frigorífico de abate e processamento de frangos com ganhos em segurança do trabalho, qualidade e produtividade localizada na região dos Campos Gerais

Abstract

This case study has modality and applied quantitative and qualitative nature, in relation to data, research aimed to evaluate the application of Lean philosophy focusing on reduction of waste resulting in improvements in safety, quality and productivity in a refrigerator slaughtering and processing chickens, located in Carambeí - Pr implementation of tools that comprise the Lean philosophy were conducted, seeking to promote gains in job security with tools normally used only with productive focus. Stream mapping current and future value, the entire production process starting from the rest of birds sector to shipping, checked the possibility of deployment tools that make up the philosophy in order to perform the mapping of risks and risk conditions was performing coupled with the breakdown of the production process. To capturing the gains indicated the use of some tools such as standardized work, instruction and operation was performed in order to make sustainable implementation of all identified tools to install a monitor box using the tool was conducted kamishibai where it was possible to identify the possibility to also use this tool to make behavioral audits of workplace safety, efficient communication between the organizational line monitoring of deviations identified. Through the tools were improvements in workplace safety, labor gains, consumption reduction, improvements in monitoring elements that guarantee the quality of the product, but in addition to measurable benefits was possible to promote the feeling of operators owners who participated in the implementation, cultural change towards reducing waste along with professional motivation. For these results were achieved was the involvement of all key organizational line from the beginning until the implementation of the proposed actions thus promoting a cultural change reaching gains in safety, quality and productivity.