Aplicação da metodologia Kaizen em maquinário de galvanização de cobre

Abstract

This study aims to analyze the application of the Kaizen methodology in copper galvanization machinery, with the objective of restoring it to its original operating conditions and thus reducing failure-related downtimes. Due to the constant use of aggressive chemical products in the copper galvanization process, the equipment experiences severe wear, which requires frequent maintenance. The study, with both qualitative and quantitative approaches, was conducted in a packaging industry. The Gemba Kaizen concept was applied, which focuses on improvements at the actual place where the work is carried out. The Kaizen methodology involved analyzing the current state of the machine, identifying failures, creating an inventory of the parts to be replaced, and planning corrective actions. During the process, other continuous improvement tools were also utilized. After the continuous improvements were implemented and damaged parts replaced, the machine’s operation was monitored in order to evaluate the actual effectiveness of the methodology.